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DustControl
Industrial and mining Liquid / Powder

DustControl

A premium polymer dust suppressant for road dust management on mines, farms and rural roads, using a 5-system mode of action to bind fines and stabilise soil surfaces.

Key Features

  • Neutral pH, biodegradable, made from renewable resources
  • 5-System Mode of Action (phase-step technology, organic polymers, plasticizer, charge attraction, soil-penetrating agents)
  • Reduces water usage, road maintenance and vehicle wear
  • Reduces occupational hazards such as silicosis and asthma

Applications

  • Mine haul roads, access roads and stockpile areas
  • Agricultural and farm roads and tracks
  • Rural and unsealed road construction and maintenance
  • Industrial site internal road networks and yards

How to use DustControl

Dilute DustControl on site and apply it from a standard water cart, bowser or tractor-drawn spray bar as a normal watering pass. No specialised equipment is needed. Keep the mix at 10% or below; 2% to 5% is preferred for surface treatment, because the weaker solution penetrates further and runs off less.

  1. Spray-on treatment: blade the road to the correct crown (typically a 4% camber) so it drains, then pre-wet the surface with water.
  2. Apply in passes: apply the diluted solution in 4 to 6 passes over about three weeks rather than one heavy application, letting the surface dry between passes.
  3. Mix-in treatment (re-gravelling and new construction): rip the road to 100 to 200 mm, replace the compaction water with diluted DustControl, mix and compact, then apply the balance as a surface treatment while the road is still damp.
  4. Return to traffic: traffic can resume once the surface is no longer visibly wet. Treated surfaces are slippery while wet.
  5. Maintain: add DustControl to the normal watering programme at the maintenance rate until dust reduction is evident. Repair failed patches with in-situ material, sprayed and recompacted.
Haul road maintenance (per pass)
0.022 kg/m² of concentrate, about 22 kg per 1 000 m² (0.20 L/m² at 5%)
Initial treatment, untreated road
0.22 to 0.89 kg/m² of concentrate (2.0 to 8.0 L/m² at 5%)
Mining rejuvenation, high dust deposition
0.89 kg/m² of concentrate per month
Dilution by mass
10% max = 1:3.5; 5% = 1:8; 2% = 1:21.5 (concentrate : water)
Per km of 10 m wide road
220 kg per maintenance pass; 2 200 to 8 900 kg for initial treatment

About DustControl

DustControl binds fine particles into the surface of unsealed roads, so traffic lifts less dust and the road resists abrasion. It is a concentrated sodium lignosulfonate solution (40% to 50% active), a natural polymer recovered from wood pulping, and it is chloride free. Five mechanisms do the work: particle binding, charge attraction, moisture retention, clay dispersion and surface wetting. The lignin fraction resists rapid breakdown, so the binding typically lasts six to twelve months in service, depending on traffic, climate and substrate.

Where DustControl is used

Mine haul roads

Haul roads, access roads, ramps, stockpile areas, tip and crusher aprons and yards, treated through the normal watering programme.

Rural and unsealed roads

New construction, re-gravelling and routine maintenance, using mix-in treatment for longer-lasting results.

Farm roads and tracks

Agricultural roads, particularly where dust settling on neighbouring crops is a concern.

Industrial sites

Internal road networks, laydown areas and high-traffic yards.

Pack sizes

A 5 km, 10 m wide haul road needs about 1 100 kg of concentrate per maintenance pass, so most road programmes buy in bulk.

25 L

Trials, small yards and spot treatment of problem sections.

210 L

Farm roads, industrial yards and shorter access roads.

1 000 L

Mine haul roads and road programmes; a 1 000 kg flow bin makes 9 000 L of 5% working solution.

DustControl: frequently asked questions

How much DustControl does a haul road need?

For maintenance, about 0.022 kg of concentrate per square metre per pass. A 5 km road 10 m wide needs about 1 100 kg per pass, which diluted to 5% makes roughly 10 000 L of working solution.

What strength should I mix it at?

No more than 10%. Between 2% and 5% is preferred for surface treatment, because the weaker solution penetrates further and runs off less.

How long does a treatment last?

Typically six to twelve months in dust-suppression service, depending on traffic, climate and substrate.

Do I need special equipment?

No. A standard water cart, bowser or tractor-drawn spray bar is enough; dilute in the tank and apply as a normal watering pass.

Does it contain chloride?

No. It is chloride free, unlike calcium and magnesium chloride palliatives.

Technical & Safety Documentation

Download the Technical Data Sheet (TDS) and Safety Data Sheet (SDS) for DustControl.